Leave Your Message

U40B Glass Insulator CTV175 for HVDC Overhead Transmission Line

The glass parts of insulators for HVDC transmission lines are made of toughened glass, which has both high strength and self-checking characteristics. It can withstand the electrical stress under high-voltage electric field, and carry the self-weight of conductor, operating tension and external mechanical stress such as wind load and ice cover, with breaking load strength up to 40kN, which guarantees the structural stability of the line. The zero-value self-breaking characteristics of the tempered glass can quickly identify failed insulators, significantly reducing the difficulty of inspection and operation and maintenance costs.

The insulator can reliably withstand industrial frequency voltage and lightning impact voltage, effectively suppress leakage current and flashover risk, and provide stable electrical isolation between conductors and towers. The insulators are suitable for DC transmission systems of different voltage levels, and can be selected and configured according to project requirements, making them a key component for the safe operation of overhead lines.

    Product Overview

    High-Voltage-Suspension-Insulator-U160BL-Toughed-Glass-Insulator-for-Transmission-Line
    U40B Glass Insulator CTV175 for HVDC Overhead Transmission Line  (11)
    ● Model: U40B
    • U Refers To Disc Suspension Insulator
    • B For Ball And Socket Type
     Type: Standard Profile Toughened Suspension Type
     Rated mechanical load: 40kn (about 4 tons)
     Purpose: Glass insulator U40 is mainly used in overhead transmission lines with voltage levels of 35kV and below for insulation and suspension wires. It is widely used in urban power grid, rural power grid and power supply lines of some industrial enterprises. It can effectively isolate the wire from the ground body such as the pole and tower, ensure that the current is transmitted along the wire, prevent the current from leaking to the ground, and ensure personal safety and the normal operation of the power equipment.
    U40B Glass Insulator CTV175 for HVDC Overhead Transmission Line  (10)
     The product model is in accordance with GB/T 7253-2005 and JB/T9683-2012(EC60305:1995MOD)
     The connection structure is in accordance with GB/T4056-2008(IEC60120:1984,MOD) and BS 3288 part lll. 
     According to customer requirements, the locking pin can be either W-pin or R-pin.
      lf there is no special instruction, R pin is used for U40B.

    Structure and materials

    • Glass umbrella tray

      • Electrical performance: With good insulation performance, can withstand high voltage, power frequency wet withstand voltage of up to 25kV, lightning impulse withstand voltage of 50kV, power frequency breakdown voltage of 90kV, can effectively prevent current leakage and flashover, ensure the safety of power transmission.
      • Mechanical properties: The mechanical failure load is 40kN, and the tensile load test value is 20kN one by one, which can withstand a certain tension and pressure, and adapt to the operation requirements of overhead transmission lines.
      • Aging resistance:The glass material has good stability, is not easy to age, can maintain good electrical and mechanical properties for a long time, and has long service life.
      • Zero self-detonation characteristics: the glass insulator has zero self-detonation characteristics. When the insulator loses its insulation performance with zero value, the umbrella skirt will burst automatically, which is convenient for operation and maintenance personnel to find and replace in time, and reduce the risk of line operation.
    • Metal accessories

      • Cap&foot: Made of iron or steel and treated with corrosion resistance, such as galvanizing to improve corrosion resistance in harsh environments. The main function of the steel cap is to connect with the pole or other metal appliances to realize the connection between the insulator and the support structure of the transmission line. Steel feet are used to connect wires.
      • Locking pin: The locking pin is divided into W pin and R pin, which is an important part to ensure the reliability of insulator series.
    • Umbrella skirt design

      The umbrella-shaped design makes the electric field distribution on the insulator surface more uniform. Due to the existence of the umbrella skirt, the distribution of electric field lines on the insulator surface is no longer uniform and straight, but bends and diffuses along the shape of the umbrella skirt. This can avoid the electric field concentrated in some local areas of the insulator, reducing the occurrence of partial discharge and corona phenomenon.
      The umbrella structure makes the surface of the insulator form a concave and convex shape, which increases the creepage distance of the insulator compared with the flat design. Under the same insulator height, the increase in creepage distance means that the insulator can withstand higher voltage without flashover phenomenon, improve the insulation performance of the insulator, and ensure that good insulation performance can be maintained in harsh electrical environments, such as wet, dirty and other conditions.

    key parameters 

    IEC designation

    U40B/110

    Diameter D

    mm

    178

    Height H

    mm

    110

    Creepage distance L

    mm

    185

    Socket coupling

    mm

    11

    Mechanical failing load

    kn

    40

    Wet power frequency withstand voltage

    kv

    25

    Dry lightning impulse withstand voltage

    kv

    50

    Impulse puncture voltage

    P.U

    2.8

    Power frequency puncture voltage

    kv

    90

    Radio influence voltage

    μv

    50

    Corona visual test

    kv

    18/22

    Power frequency electric arc voltage

    ka

    0.12s/20kA

    Net weight per unit

    kg

    2.1

    Packaging method

    ● Three or five glass insulators are arranged in a string, and two strings are crossed and fixed in wooden boxes to ensure that they will not be bumped or damaged during transportation.
     Wooden boxes are evenly stacked on pallets and secured with plastic strapping.
     The pallet itself can be stacked to ensure optimal utilization of space during transportation and storage.
     All wooden strips of wooden boxes and pallets have undergone high-temperature fumigation treatment.
    • Packaging method1
    • Packaging method2
    • Packaging method3
    • Packaging method4
    Other packaging methods: bamboo strip packaging
    • bamboo strip packaging1
    • bamboo strip packaging2
    • bamboo strip packaging3
    background

    Contact Us

    We are committed to providing you with the highest quality products and excellent services. If you have any questions or need assistance with our products, please feel free to contact us and we will be happy to serve you.
    Due to the time difference, we may not be able to reply to you immediately. We will reply to your email as soon as we start working.

    Message: